Waa maxay mabda'a shaqada ee High-Precision Micro Flat Wire Rolling Mill

      Mabda'a asaasiga ah eeSaxanka Sare ee Micro Flat Wire Rolling Millwaa in la isticmaalo baas badan, faraqa duuban oo aad u yar, cabbir xidhxidhan iyo xakamaynta duubista qabow si tartiib tartiib ah loogu cadaadiyo silig wareegsan (ama silig labajibbaaran) silig ultra-dhuuban, ultra dhuuban, silig leydi leh oo sax ah oo dulqaadkeedu yahay ± 0.001 ~ 0.005 mm, iyada oo aan lahayn caaryaal inta lagu jiro habka, oo si toos ah u qaabaysan milling.

1. Mabda'a shaqada ee asaasiga ah (hal jumlad)

Khadka wareega → Tillaabo-tallaabo khafiifinta, xakamaynta ballaca, jar jaritaanka

2. Dhammaystiran kala diristii (laga bilaabo quudinta ilaa badeecada dhammaatay)

1. Silig-dhigid → toosin → quudin joogto ah

Siidaynta silig firfircoon + xakamaynta xiisadda servo (± 1% isbedbeddelka) si looga fogaado qallafsanaanta.

Toosinta duubka badan waxay meesha ka saartaa walbahaarka gudaha waxayna hubisaa toosnaanta ≤ 0.5 mm/m.

Fiilooyinka soo socdaa waxay u badan yihiin fiilooyinka wareegsan oo leh dhexroor 0.5 ilaa 3 mm (naxaas, aluminium, bir aan lahayn, alloy).

2. Duubista saxda ah ee baas badan (aagga qallafsanaanta)

Qaabaynta duubista: Lammaane (ama laba lammaane) oo ah tungsten birta/ duubabka daawaha adag, oo leh dhexroor duuban oo yar (caadi ahaan u dhaxaysa Φ 20 ilaa Φ 60 mm) iyo qallafsanaan aad u sarreeya.

Xakamaynta faraqa duubka: servo motor+mikromitir kubbadda heerka mitirka, saxnaanta farqiga duudduuban ee la hagaajin karo ee 0.1 μm, xasilloonida muddada dheer xiritaanka

Horusocod badan oo baas ah: Guud ahaan 4-12 baasay, baas kasta waxa la khafiifiyey 5% -15% si looga hortago jabka iyo in la hubiyo in unugyadu isku mid yihiin.

Habka qallafsanaanta:

Dhumucda: Ku dhuuban rollers sare iyo hoose (tusaale 0.5 mm → 0.1 mm).

Balaadhka: Birtu waxay u fidaysaa si siman waxaana si sax ah u kontoroolo qaabka rollerka (micro convex/concave micro).

Cidhifka: Rog-goynta R-geeska, iyada oo aan lahayn burooyin ama geeso fiiqan.

Cabbirrada caadiga ah ka dib duubista: dhumucda 0.02-1 mm, ballac 0.1-6 mm, dulqaad * * ± 0.001 ilaa ± 0.005 mm * *.

3. Ogaanshaha khadka tooska ah ee wakhtiga dhabta ah → hagaajinta xidh-xidhan (furaha saxda ah ee sare)

Dhexroorka Laser / Cabbirka dhumucda: boqollaal shaybaar ilbiriqsikii, saxsanaan * * ± 0.1 μ m * *.

Aragga CCD: wuxuu ilaaliyaa ballaca, geesaha, iyo cilladaha dusha sare.

PLC-loop-xiran: Marka dhumucda/ballaadhintu ka badato dulqaadka, waxay si toos ah u habaysaa farqiga duudduuban/xawaaraha/ kacsanaanta iyada oo aan joojin mishiinka.

4. Xiisadda danbe → dhammayn → dabaysha

Dejinta xiisadda+servo jiidashada waxay hubisaa xawaaraha siligga deggan (ilaa 150-600 m/min).

Annealing online Ikhtiyaar ah, nadiifinta, daahan saliid, iyo daahan dahaarka.

Dabayl sax ah, dabaysha lakabka nadiifka ah, ma dumin ama kala bixin.

3. Qaab dhismeedka asaasiga ah iyo shaqada

Qaabka ugu muhiimsan: alxanka birta/ birta birta ah, qallafsanaan sare, gariir hoose, hubinta xasilloonida heerka mikrometerka.

Isku-dubbarididda: rullaluistuyada sare iyo kuwa hoose + xargaha + habka hagaajinta, dusha birta tungsten, muraayad dhalaalaysa, xidhid adkaysi u leh, walxo aan dhejis ahayn.

Nidaamka xakamaynta ee Servo: farqiga u dhexeeya rullaluistemadka, xawaaraha, kacsanaanta, jawaab celinta degdega ah, saxnaanta ku celcelinta sare.

Xarunta ogaanshaha onlaynka ah: laser+CCD, la socodka wakhtiga-dhabta ah, sixid xidhidh.

Nidaamka kacsanaanta: xiisad isku xidhan oo dhan khadka oo dhan si looga hortago fiditaanka, jebinta, iyo isbeddelka cabbirka.

4. Tilmaamaha farsamada ee muhiimka ah (sababta 'saxnimada sare')

Caaryada duuban ee bilaashka ah: waxaa si toos ah loogu sameeyay duubo duuban si looga fogaado dulqaadka dulqaadka ee uu keeno caaryada.

Baasaska ugu yar: Baas kastaa wuxuu yareeyaa dhumucda ≤ 15%, leh cabbirka badarka isku midka ah, dildilaac la'aan, iyo xoog joogto ah.

Xakamaynta faraqa duubka heerka Micro: servo+kubbada kubad, hagaajinta heerka 0.1 μm.

Nidaamka buuxa ee cabbirka wareegga xiran iyo xakamaynta: sixitaanka tooska ah ee cabbirka cabbirka, joogteynta dufcadda wanaagsan.

Qalafsanaan sare + gariir hoose: jir qaro weyn + xajmiyo sax ah, deggan oo xawaare sare leh.

5. Xaaladaha codsiga caadiga ah

Tamar cusub silig fidsan matoorka: Silig naxaas fidsan timaha, dhumucdiisuna waa 0.3-1 mm, ballac 2-6 mm, dulqaad ± 0.005 mm.

Silig siman oo elektaroonik ah oo sax ah: silig fidsan oo aadka u dhuuban/dhuuban ( dhumucdiisuna waa 0.02-0.2mm) ee dareemayaasha, matoorada yaryar, iyo qalabka caafimaadka.

Cunsurka guga/laastikada: guga, xidhiidhka, saxanka guga, oo leh dusha siman oo aan lahayn dabo geesaha.

Tuubbada fidsan ee yar ee isku beddelka kulaylka: Nooca Micro B-tuubo/tuubo fidsan oo loogu talagalay kuleyliyaha xudunta u ah iyo hiitarka, oo leh dhumuc darbi ah oo isku mid ah iyo iska caabin cadaadis sare leh.